Product Engineering


Sachin forge is equipped Computer-aided Die Design and uses the latest and the best software like Power Shape (CAD), Del cam (CAM) , Future Turn (TURNING) in its forging and design operations.

       

Our Product Engineering Division is equipped with the following:-
Sr. No Machines Make
1 SHILPI V.M.C (1 Nos), Table Size - 900*450*450 ACE (INDIAN)
2 V.M.C JAPAN
3 E.D.M (1 Nos) INDIAN
4 HEAVY LATHE (3 Nos) INDIAN
5 MILLING (2 Nos) ITALY

Hot Forging


We are equipped with Drop Hammers, Presses with heat treatment for aluminium , and Stainless Steel.

       

UNITS Press / Hammer Make Weight Range (Kgs) Steel Average Weight Aluminium Production per Month Min Order Per Month
2500 Ton Erfut (WMW)
Mechanical Press
Ram Stroke
400mm
7 to 25
4 to 15
12 to 15
8
1,20,000 5,000
1300 Tons Ajax Mech Press 0.5 to 4
0.2 to 2.2
2
1.5
1.50.000 5.000
1.5 Ton Basant
(Drop Hammer)
0.7 to 6.5
0.3 to 3
3
1.75
1.50.000 5.000
300 Ton Friction
Screw Press
Russian 0.5 to 2
0.2 to 1
1
0.8
1,00,000 5,000

All the Forging Press are equipped with INDUCTION FURNACES Respectively.

ALUMINIUM HOT FORGING


Alloy Designation

Temper


Mechanical Properties(Min. Values)

Numerical

Conventional

R Mpa

Rp 0,2[Mpa]

A5[%]

HB

EN AW 2011

EN AW-AlCu6BiPb

T6

340

230

10

100

EN AW 2014

EN AW-AlCu4SiMg

T6/T651

440

380

6

120

EN AW 6061

EN AW-AlMg1SiCu

T6

280

240

7

85

EN AW 6082

EN AW-AlSi1MgMn

T6

310

260

6

90

EN AW 7075

EN AW-AlZn5,5mgCu

T6/T73

500/445

425/375

7.0/6.0

135/120

 

STEEL HOT FORGING

Carbon content

Maximum safe forging temperature

Carbon steels

Alloy steels

%

C

F

C

F

0.10

1290

2350

1260

2300

0.20

1275

2325

1245

2275

0.30

1260

2300

1230

2250

0.40

1245

2275

1230

2250

0.50

1230

2250

1230

2250

0.60

1205

2200

1205

2200

0.70

1190

2175

1175

2150

0.90

1150

2100

1.10

1110

2025

Hot Ring Rolling



   

Make – Rangani (Rajkot)
Capacity

  • Outer Diameter Min 60 – Max 250mm
  • Inner Diameter Min 25 - Max 200mm
  • Thickness Min 15mm - Max 60mm
Qty – 2.00.000 Per month

Heat Treatment



         

Process Make Type Average Weight Production per Shift
Normalizing (LOW AND HIGH CARBON STEEL) Continuous Type INDIAN 400 Kgs Per Hour Pusher Type Any 4 Tons
Iso Annealing (HIGH ALLOY STEEL) Continuous Type INDIAN Cool in Sub Furnace 400 Kgs Per Hour 4 Sub Furnace Any 4 Tons
Solution Hardening (Aluminium Alloys) INDIAN 500 KGS BATCH SIZE Any 2 Tons
APPROX

Machining


Our machining division is state of the art and comparable with the best in the industry. The facility consists of the following:

       

Sr. No. Machines Nos Make
1 Mori Seiki C.N.C SL-2
Chuck Mount 315mm
1 Japan
2 Mori Seiki C.N.C SL-3
Chuck Mount 400mm
1 Japan
3 Ekegai
Chuck Mount 315mm
Between Center 600mm
1 Japan
4 Jobber Ace
Chuck Mount 200mm
Between Center 450mm
1 Indian
5 Okuma V.M.C 1 Japan
6 Shilpi Die and Mould Ace 1 Indian
7 Jing Fa Turning Machine 1 Japan
8 L.M.W Turning Machine (C.N.C)
Year Of Manufacturing 2010
Chuck Mount 315mm
2 Indian
9 L.M.W Turning Machine (C.N.C)
Year Of Manufacturing 2010
Chuck Mount 200 mm
1 Indian
10 Haas Turning Machines
Year Of Manufacturing 2010
Chuck Mount 200 mm
1 American
11 Haas V.M.C Machines
Year Of Manufacturing 2010
1 American
12 Jobber Ace
Chuck Mount 200mm
2 Indian
13 Takisawa 2 Japan

Quality Control



     

  • Optical Emission Spectrometer
  • Magnetic Particle Inspection Machine
  • Ultrasonic Testing Machine
  • Optical Hardness Testing Machine
  • Coordinate Measurement Machine (CMM)
  • Surface Finish Tester
  • Image Anylyser
  • Digital Height Gauges
  • Roundness Tester
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